Foundry Division
Maurya Alloys Pvt. Ltd. is about to come up at Kagal, 10 km from the current facility. The plant promises world-class technology in several ways. The fully automated foundry and machining facility will stand on seven acres of land and developed in four phases.
Foundry Capacity
- Plant Capacity | 1500 Tons/Month
- In Production | 500 Tons/Month
- Under Development | 200 Tons/Month
- Available Capacity | 800 Tons/Month
High Pressure Molding Line Automised Foundry
- Size | 610 X 710 X 500 Horizontal, Flaskless.
- Foundry Setup | DISA, Germany
- Auto Pour System | Inductotherm, U.S.A
- Online Sand Testing | DISA, Denmark
- Core Setting | Auto
- Dust Extraction | DISA, Germany.
- Casting Range | 5 to 50 kg.
- Grades | Cl & SG.
Moulding
Moulding Line - DISA, Germany
- FLASKLESS - Horizontal Parting Line.
- Speed - 120 moulds / hr.
- Size - 610 mmx 710 mm Variable Mould Height - 350 to 500 (175+175 to 250+ 250)
Sand Multi Controller - Online Sand Testing Equipment
The SMC regulation is automatic and continuous by in-mixer analysis of the sand during mixing. It regulates and monitors the process and ensures that the characteristics of the prepared moulding sand remain within a constant range.
Dust Extraction
The foundry is installed with best-in-class dust extraction systems to maintain the air quality for workers to work in harmony.
Our dust extraction systems meet the European Standards of 20 micro gm/Cu mtr.
Manufacturing
Our plant is Installed with top notch melting and pouring systems from the leaders in the technology.
Melting Technology - Inductotherm
1000 kg Tri Track with 2250Kw Panel Melting Capacity : 2000 Tons / month
Auto Pour - Inductotherm
An automatic lip pouring machine with control on liquid metal weight, time and pouring rate.
Capacity - 1000 kgs
Core Shop
Core Preparation System : SPAN INDIA
Fully automised PLC controlled sand preparation unit having digital sand weighing system, automised dosing and feeding system.
Core Shooters : SPAN INDIA
Hydraulic cold box with 10kgand 25kg capacity
Core Baking System: Sharp Thermal
Conveyorized type gas fired core oven with PLC control and VFD drive. Capacity : 1.2 tons/hour
Shot Blasting
We have fully automised online short blast solution from disa india which has a capacity of 50 tons per day.
It is backed up with the industry standard dust extraction system from DISA, India
Fettling
Shot blasted parts are then sent to our mechanised fettling facility with conveyorized material handling which operates on "no castings on ground" concept.
The range of fettling machines are backed by the dust extraction systems which meets the European standards.
Automisation : our future plans include robotic fettling solutions to deliver peak quality.
Quality
Metallurgical Laboratory
Spectrometer- Bruker, Germany
- Q 8 Magellan.
- PT base with 21 elements including N, Pb, Bi, As and Ce.
Microscope & Image Analyser
Metallographic metallurgical microscope compatible for motorised stage microscopy with image analyser software.
Sand Testing
Our Sand laboratory is installed with arrange of modern testing equipment’s to maintain utmost consistency and meet the industry standards.
- Mould strength tester from Simpsons.
- Infrared moisture testers from Lawrence and Mayo.
- Computerized UTM- 40 T capacity and BHN testing machines.
- List of essential sand lab instruments from Versatile Equipment’s.